Crocodile-type Hydraulic Shears

What Is Crocodile-Type Hydraulic Shear

 

An alligator shear, historically known as a lever shear and sometimes as a crocodile shear, is a metal-cutting shear with a hinged jaw, powered by a flywheel or hydraulic cylinder. Alligator shears are generally set up as stand-alone shears; however, there are types for excavators.

 

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Our company is a professional design and manufacture company of hydraulic machinery. We are a backbone company in manufacturing all kinds of hydraulic equipment and metal machineries in domestic.

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  • Benefits of Crocodile-Type Hydraulic Shears

     

    Because they are typically powered by a hydraulic cylinder, crocodile-type hydraulic shears are powerful and able to cut through otherwise hard materials. The use of a hydraulic cylinder essentially applies pressure that forces the crocodile-type hydraulic shear's blade through the workpiece. Whether the workpiece is made of iron, steel, copper or other hard materials, it can probably be cut using this type of shearing machine.


    Crocodile-type hydraulic shears also produce little or no waste. Like with all shearing processes, no chips are formed during this cutting process. Rather, they perform clean cuts that don't produce chips. This makes crocodile-type hydraulic shears an efficient solution for cutting workpieces.


    Although there are other processes available to cut through hard materials, many of them involve heat. Heat, of course, can change the physical properties of a workpiece. If a workpiece is exposed to heat, it may become weaker. Crocodile-type hydraulic shears don't use heat, though, making them preferable among manufacturing companies. 

     

    The Importance of Crocodile-Type Hydraulic Shears

     

    Crocodile-type hydraulic shears play an important role for metal recyclers by cutting things down to size – literally – enabling shredders to handle oversized materials that would otherwise be difficult or sometimes impossible to digest. They also allow the recycler to "clean" or prepare scrap for shredding by removing unwanted fittings or other parts the shredder may not accept. This adds value to the scrap and improves the quality of the finished frag.


    Crocodile-type hydraulic shears have cylinders with brake and chrome-plated and tempered rods. In addition, the gaskets used have been devised specifically for high speeds and pressures.


    ● 99.9% clean material.
    ● Easy to grease.
    ● Steel blades, hardness: 500 HB, can cut on all 4 sides.
    ● Adjustable blade travel.
    ● Max pressure 4,350 PSI.
    ● Highly-flexible hoses with small diameter made of anti-abrasive material.
    ● Exclusive bolt supporting system that optimizes the cutting process.
    ● Automatic hydraulic piece-holding device.
    ● Adjustable blade distance.
    ● Adjustable set screw to support the blade. 

     

     
    The Parts of Crocodile-Type Hydraulic Shear
     
    01/

    The rack
    The entire body of the machine is built to be sturdy, durable, and reliable.

    02/

    The tool holder
    It has the shearing tool (upper blade) attached to it. With the force from the hydraulic system, it realizes the shearing process, cutting the materials in desired sizes.

    03/

    Gap adjustment tool
    This tool allows you to adjust the gap between the upper and lower blades to ensure that the best shearing force is utilized. It helps get high-quality work while ensuring the longevity of the shearing blade.

    04/

    Back gauge mechanism
    It is fixed to the tool holder and has other features attached to it like adjusting mechanisms (micromotion, back gauge motor), digital display, a mechanism for lifting tailgate, guide rod, and more.

    05/

    Safety guard and pressing tool
    The safety guard is located in the front wall of the machine from where the desired material is inserted. It is a protective fence that prevents any personal injury of the operator.
    The pressing tool (presser foot) is used to press down the material to prevent it from striking while the shearing process is going on.

    06/

    Frontal loading area
    This is the area where you can insert the material within the machine for the shearing process to begin. It is structured in a way that is efficient and convenient for the workers to load and unload the materials.

    07/

    The electrical unit
    This unit is responsible for feeding instruction into the system, controlling the power, initiates the oil pump, and the hydraulic system.

    08/

    The hydraulic system
    Mainly consisting of the hydraulic system, oil pump, cylinder, line, pressure cylinder, and the likes. It is responsible for building up the force that allows the shear to cut the materials.

     

    Crocodile Type Hydraulic Shear

     

    Crocodile-Type Hydraulic Shear Process

    The alligator shearing machine has a heavy metal fixed lower blade against which an upper hinged blade continuously operates in a scissor action. It has a heavy hinged metal clamp for holding the scrap metal against the lower blade. The scrap metal is placed under and through the clamp by the operator and then pushed between the two blades. The top blade descends and shears off the metal into sections.


    In addition, scrap material is usually fed by hand into the machine. This of course means that the operator's hands are close to the continuously moving blade of the machine. Please be cautious that do not get hurt when feeding materials.

     

    Key Features of Crocodile-Type Hydraulic Shears

     

    1

    Versatility

    The shears can process various materials, including steel, copper, aluminum, and more. This versatility makes them a valuable asset for metal recycling operations dealing with different scrap types.

    2

    Cutting power

    They are equipped with powerful hydraulic systems that enable them to cut through thick metal pieces effortlessly. This cutting power significantly reduces manual labor, making recycling more efficient.

    3

    Safety

    Safety is a top priority in any metal recycling facility. Crocodile-type hydraulic shear equipment has safety features such as guards and emergency stops to protect operators from accidents during operation.

    4

    Size options

    The product comes in various sizes, allowing recycling facilities to choose the right machine. Smaller shears are ideal for smaller operations, while larger ones can handle heavy-duty tasks.

     

    5 Safety Tips to Follow When Using Crocodile-Type Hydraulic Shears

     

    Crocodile-type hydraulic shears may it easy to cut through sheet metal. Also known as lever shears, they feature a lever-like blade. You can cut pieces of sheet metal by placing them through the jaws of crocodile-type hydraulic shears. When engaged, the blade will slide through the sheet metal. While crocodile-type hydraulic shears are easy to use, however, they require proper safety precautions to protect against injury.


    Inspect the guard
    Before using crocodile-type hydraulic shears, take a minute to inspect the guard. The guard is located around the blade. It's designed to block projectiles of metal waste. When cutting sheet metal, small pieces of debris may shoot out from the blade. The guar will block these projectiles so that they don't cause injury. If the guard is missing or broken, avoid using the crocodile-type hydraulic shears
     

    Keep hands away from blade
    Like with all cutting tools, you should keep your hands away from the blade when using crocodile-type hydraulic shears. Crocodile-type hydraulic shears have an ultra-sharp blade. After all, they are used to cut through sheet metal. Most crocodile-type hydraulic shears are capable of cutting through both aluminum and steel. To protect against injury, keep your hands away from the blade at all times when using crocodile-type hydraulic shears.
     

    Wear impact-resistant safety glasses
    Don't forget to wear impact-resistant safety glasses when using crocodile-type hydraulic shears. Cutting sheet metal with crocodile-type hydraulic shears can create projectiles. While crocodile-type hydraulic shears are required to have a guard, some of these projectiles may make their way past this barrier and into your eyes. Impact-resistant safety glasses will protect you from eye injuries due to projectiles. Impact-resistant safety glasses are designed to withstand impact without breaking.
     

    Identify the emergency stop button
    Most crocodile-type hydraulic shears have an emergency stop button. When pressed, it will automatically disable the cutting blade. You should identify this emergency stop button before using crocodile-type hydraulic shears. Make sure you know where it's located in case of emergency. If the crocodile-type hydraulic shears malfunction, you can press the emergency stop button to disable the cutting blade.
     

    Follow maintenance requirements
    All crocodile-type hydraulic shears have maintenance requirements. Depending on the particular type, you may need to change the oil and apply lubricant. You'll probably need to replace the blade on occasion as well. Make sure you stay on top of these maintenance requirements. Neglecting to maintain crocodile-type hydraulic shears can result in damage or bodily injury. 

     

    How to Choose the Right Crocodile-Type Hydraulic Shears for Your Recycling Business
     

     

    Crocodile-type hydraulic shears are hydraulic cutting tools used to cut and process various types of scrap metal. On the other hand, catalytic converter shears are a specialized cutting tool used specifically for processing catalytic converters.


    ● Determine why you need crocodile-type hydraulic shears
    Before you can start shopping for crocodile-type hydraulic shears, it's essential to determine your cutting needs. What types of scrap metal will you be processing? How thick are the materials you'll be cutting? How frequently will you need to use your them? These are all critical questions when selecting the right tool for your recycling business.
    Be sure to consider your cutting needs carefully before making a final decision. If you are cutting thick, heavy-duty materials like steel and aluminum, you'll need a more powerful crocodile-type hydraulic shear with a higher cutting force. On the other hand, if you are processing lighter materials like copper wire, an electric wire stripper or copper wire stripper may be a better option.


    ● Choose the right size
    Crocodile-type hydraulic shears come in various sizes, from small handheld tools to massive industrial machines. The size you choose will depend on the amount of scrap metal you'll be processing and the space available in your facility.
    A handheld crocodile-type hydraulic shear may be sufficient for working with smaller scrap metal. These tools are lightweight and portable, making them ideal for cutting small pieces of metal. However, if you're processing larger amounts of scrap metal, you'll need a larger crocodile-type hydraulic shear with a higher cutting capacity.


    ● Consider the cutting force
    It's essential to choose an crocodile-type hydraulic shear with a cutting force that's appropriate for the types of materials you'll be cutting. The cutting force is the pressure an crocodile-type hydraulic shear can exert on a piece of metal. Some crocodile-type hydraulic shears have a cutting force of just a few tons, while others can exert pressure over 100 tons.
    Remember that a higher cutting force doesn't necessarily mean a better tool. If you are processing lighter materials, a lower cutting force may be more than sufficient. On the other hand, if you are working with thicker, heavier materials, you'll need an crocodile-type hydraulic shear with a higher cutting force.


    ● Look for additional features
    In addition to cutting force, there are several other features to consider when selecting an crocodile-type hydraulic shear for your recycling business. Some additional features to look for include:
    Automatic or manual operation: Crocodile-type hydraulic shears can be either automatic or manual. Automatic ones are more efficient and require less effort to operate, while manual shears require more physical labor but are generally more affordable.
    Blade size and shape: The size and shape of the blade will impact the type of materials you can cut with your crocodile-type hydraulic shear. Be sure to select a blade appropriate for the materials you'll be working with.
    Safety features: Crocodile-type hydraulic shears can be dangerous tools if not used properly. Look for models with safety features like blade guards and emergency shut-off switches to minimize the risk of injury. 

     

    Our Factory
     

    Our company has been through professional quality system certification, CE certification, SGS audit and as a member of the China national resources recycling association.
    Machine main core parts, use Germany Siemens motor, France Schneider electric, USA KK pressure gauge, USA parker valve, Germany Rexroth valve, Pikes high-pressure hose. Technology and performance of our products has reached the industry leading level, and has won the trust of the customers.
    Our company is a professional design and manufacture company of hydraulic machinery. We are a backbone company in manufacturing all kinds of hydraulic equipment and metal machineries in domestic.
    Our products have 13 series, a total of more than one hundred varieties, including Y81 series hydraulic metal baling machine, Y82 series non-metal hydraulic baling machine, Y82 series scrap tire baling machine, Y83 series hydraulic scrap metal briquetting press, HBS series large shearing baler, Q43 series crocodile hydraulic shears, Q15 series gantry plate shears, Y32 series four-column hydraulic press, EPM series automatic waste paper baler, KSB series waste shredder and so on.
    Our products have been exported to more than 40 countries, such as Russia, Australia, USA, UK, Germany, Ukraine, Iran, Romania, Hungary, Mexico, Brazil, Chile, Canada, Spain, Colombia, etc. We have agents in the USA, Australia, Singapore, Kuwait, Russia.
    Consecutive sales increasement of 10 years. 

     

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    FAQ

    Q: What is crocodile-type hydraulic shear?

    A: Crocodile-type hydraulic shear, historically known as a lever shear and sometimes as a crocodile shear, is a metal-cutting shear with a hinged jaw, powered by a flywheel or hydraulic cylinder. Alligator shears are generally set up as stand-alone shears; however, there are types for excavators.

    Q: What are crocodile-type hydraulic shears used for in recycling?

    A: Crocodile-type hydraulic shears play a crucial role in the recycling industry, primarily used for cutting metal into manageable sizes for processing and recycling. Their powerful cutting action makes them ideal for handling a variety of metals, including scrap metal, reinforcing bars, and other materials.

    Q: What are the best types of crocodile-type hydraulic shears?

    A: The best types of crocodile-type hydraulic shears for your needs depend on the specific requirements of your operations. Hydraulic crocodile-type hydraulic shears are renowned for their power and durability, ideal for heavy-duty cutting tasks. They offer precision and ease of control, making them suitable for a wide range of metal cutting applications. Portable crocodile-type hydraulic shears, on the other hand, provide flexibility and convenience for smaller jobs or for operations requiring mobility. Both types are designed to optimise your recycling process, with the choice between them depending on your specific operational needs, the volume of material to be processed, and the desired portability.

    Q: How do crocodile-type hydraulic shears enhance operational efficiency?

    A: By providing a quick and safe method to cut metals, crocodile-type hydraulic shears significantly reduce preparation time for metal recycling. Their robust design and ease of operation streamline the recycling process, enhancing overall operational efficiency.

    Q: Can crocodile-type hydraulic shears cut through any metal?

    A: Crocodile-type hydraulic shears are designed to cut through a wide range of metals; however, their cutting capacity depends on the shear size and the material's thickness and type. Always refer to the manufacturer's specifications for guidance.

    Q: How do I maintain my crocodile-type hydraulic shear to ensure longevity?

    A: Regular maintenance such as cleaning, lubricating moving parts, and routine checks for wear and tear can significantly extend the life of your crocodile-type hydraulic shear. Scheduled professional servicing is also recommended to maintain optimal performance.

    Q: What are crocodile-type hydraulic shears used for?

    A: Crocodile-type hydraulic shears are used in a wide range of cutting applications. While not ideal for large sheet metal, they are often used to cut smaller pieces of sheet metal. Other cutting applications in which crocodile-type hydraulic shears are frequently used include rebar, beams and piping.

    Q: What is the function of the crocodile-type hydraulic shear hydraulic system

    A: Mainly consisting of the hydraulic system, oil pump, cylinder, line, pressure cylinder, and the likes. It is responsible for building up the force that allows the shear to cut the materials.

    Q: What types of scrap metal can be processed with crocodile-type hydraulic shears?

    A: Crocodile-type hydraulic shears are highly versatile and can process many scrap metals, including steel, copper, aluminum, brass, etc. Their adaptability makes them suitable for various recycling applications.

    Q: How is safety improved in metal recycling facilities?

    A: Crocodile-type hydraulic shears are designed with safety in mind. They come equipped with protective guards, emergency stops, and safety features that reduce the risk of accidents during operation. By automating the cutting process, they also minimize the need to handle sharp or heavy metal pieces manually.

    Q: Can crocodile-type hydraulic shears handle both small and large metal pieces?

    A: Crocodile-type hydraulic shears come in different sizes to accommodate various metal recycling needs. Smaller shears are ideal for processing smaller pieces, while larger machines can easily handle heavy-duty tasks such as cutting large industrial materials.

    Q: What is the environmental contribution of crocodile-type hydraulic shear?

    A: They increase metal recycling efficiency, playing a crucial role in environmental sustainability. By reducing energy consumption in metal production and maximizing material recovery from scrap, they help conserve valuable resources and reduce the carbon footprint associated with metal manufacturing.

    Q: What are the maintenance requirements for crocodile-type hydraulic shear?

    A: Regular maintenance is essential to keep crocodile-type hydraulic shears operating at peak efficiency. It includes checking hydraulic systems, lubricating moving parts, inspecting and replacing blades as needed, and ensuring safety features function correctly. Maintenance schedules may vary depending on usage and manufacturer recommendations.

    Q: What is the purpose of the crocodile-type hydraulic shear?

    A: Crocodile-type hydraulic shears play a crucial role in the recycling industry, primarily used for cutting metal into manageable sizes for processing and recycling. Their powerful cutting action makes them ideal for handling a variety of metals, including scrap metal, reinforcing bars, and other materials.

    Q: How to maintain crocodile-type hydraulic shear?

    A: 1. Clean the crocodile-type hydraulic shear regularly. Use a soft cloth to wipe away any dust or debris that may have accumulated on the blades and body of the shear.
    2. Oil the crocodile-type hydraulic shear regularly. Apply a few drops of oil to the pivot points and other moving parts of the shear to keep them lubricated and functioning properly.
    3. Sharpen the blades of the crocodile-type hydraulic shear when necessary. This should be done by a professional sharpener, as it requires special tools and expertise to do correctly.
    4. Inspect the crocodile-type hydraulic shear for any signs of wear or damage, such as bent or broken blades, loose screws, or worn out handles. If any damage is found, have it repaired immediately by a qualified technician to ensure its safe operation.

    Q: What is the function of the crocodile hydraulic shear electrical unit?

    A: This unit is responsible for feeding instruction into the system, controlling the power, initiates the oil pump, and the hydraulic system.

    Q: What are the components of crocodile-type hydraulic shear?

    A: 1. The rack
    The entire body of the machine is built to be sturdy, durable, and reliable.
    2. The tool holder
    It has the shearing tool (upper blade) attached to it. With the force from the hydraulic system, it realizes the shearing process, cutting the materials in desired sizes.
    3. Gap adjustment tool
    This tool allows you to adjust the gap between the upper and lower blades to ensure that the best shearing force is utilized. It helps get high-quality work while ensuring the longevity of the shearing blade.
    4. Back gauge mechanism
    It is fixed to the tool holder and has other features attached to it like adjusting mechanisms (micromotion, back gauge motor), digital display, a mechanism for lifting tailgate, guide rod, and more.
    5. Safety guard and pressing tool
    The safety guard is located in the front wall of the machine from where the desired material is inserted. It is a protective fence that prevents any personal injury of the operator.
    The pressing tool (presser foot) is used to press down the material to prevent it from striking while the shearing process is going on.
    6. Frontal loading area
    This is the area where you can insert the material within the machine for the shearing process to begin. It is structured in a way that is efficient and convenient for the workers to load and unload the materials.
    7. The electrical unit
    This unit is responsible for feeding instruction into the system, controlling the power, initiates the oil pump, and the hydraulic system.
    8. The hydraulic system
    Mainly consisting of the hydraulic system, oil pump, cylinder, line, pressure cylinder, and the likes. It is responsible for building up the force that allows the shear to cut the materials.

    Q: What materials can a crocodile-type hydraulic shear cut?

    A: It can cut through various metals such as steel, aluminum, and copper, as well as other materials like plastics and rubber, depending on the shear's specifications.

    Q: What is the typical cutting capacity of a crocodile-type hydraulic shear?

    A: Cutting capacities vary widely but typically range from a few millimeters to several centimeters thick, depending on the model and its intended use.

    Q: What are the precautions for using crocodile-type hydraulic shears?

    A:1. Inspect the guard
    Before using crocodile-type hydraulic shears, take a minute to inspect the guard. The guard is located around the blade. It's designed to block projectiles of metal waste. When cutting sheet metal, small pieces of debris may shoot out from the blade. The guar will block these projectiles so that they don't cause injury. If the guard is missing or broken, avoid using the crocodile-type hydraulic shears
    2. Keep hands away from blade
    Like with all cutting tools, you should keep your hands away from the blade when using crocodile-type hydraulic shears. Crocodile-type hydraulic shears have an ultra-sharp blade. After all, they are used to cut through sheet metal. Most crocodile-type hydraulic shears are capable of cutting through both aluminum and steel. To protect against injury, keep your hands away from the blade at all times when using crocodile-type hydraulic shears.

    We're well-known as one of the leading waste baler manufacturers and suppliers in China. If you're going to buy high quality waste baler made in China, welcome to get more information from our factory.

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