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Why Choose Us?
Quality Control
Our company has been through professional quality system certification, CE certification, SGS audit and as a member of the China national resources recycling association.
High Quality
Machine main core parts, use Germany Siemens motor, France Schneider electric, USA KK pressure gauge, USA parker valve, Germany Rexroth valve, Pikes high-pressure hose. Technology and performance of our products has reached the industry leading level, and has won the trust of the customers.
Professional Team
Our company is a professional design and manufacture company of hydraulic machinery. We are a backbone company in manufacturing all kinds of hydraulic equipment and metal machineries in domestic.
Global Shipping
Our products have been exported to more than 40 countries, such as Russia, Australia, USA, UK, Germany, Ukraine, Iran, Romania, Hungary, Mexico, Brazil, Chile, Canada, Spain, Colombia, etc. We have agents in the USA, Australia, Singapore, Kuwait, Russia.
What Are the Products of Other Machines
- Waste Lithium Battery Recycling Machine
- Waste Tire Rubber Powder Production Line Equipments
- Remove Copper Winding Motor Core Scrap
- Electric Motor Scrap
- Small Electric Motors
- Electric Motor Recycling Machine
- Electric Motor Recyclers
- Recycling Electric Motors
- Electric Motor Recycling
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![Waste Lithium Battery Recycling Machine]()
Waste Lithium Battery Recycling MachineWaste Lithium Battery Recycling Machine is a kind of equipment specially used for processing waste lithium batteries. Its main purpose is to crush, separate, recycle and reuse waste lithium batteries...read more -
![Waste Tire Rubber Powder Production Line Equipments]()
Waste Tire Rubber Powder Production Line EquipmentsWaste tire rubber powder production line equipments,granulate waste tires into rubber powder of 40-200 mesh, and separate steel, fiber and nylon completely at normal temperature...read more -
![Electric Motor Recycling]()
Electric Motor RecyclingMotor cutting and drawing machine is mainly used for stator copper cutting and drawing.All kinds of motor stator with outer diameter of 100-250mm can be machined.First cut the stator/motor in half, then remove all internal copper, all steps in 2 steps.read more -
![Recycling Electric Motors]()
Recycling Electric MotorsThe use of hydraulic system, the removal function is stable, greatly improve the removal efficiency, reduce the labor intensity.The cutting blade is made of high-wear-resistant carbide material, which is easy to operate, reliable, fast cutting speed, no adhesive force and burr.read more -
![Electric Motor Recyclers]()
Electric Motor RecyclersThis device is a product independently developed by our company, with high positioning efficiency. After the stator is cut in half, all copper windings can be taken out within 2 times, which leads to high economic benefit.read more -
![Electric Motor Recycling Machine]()
Electric Motor Recycling MachineAupu Machinery provide all kinds of high quality motor recovery machines, including various types of stator recovery machines.The equipment provided is a waste recovery equipment widely used for cutting copper, iron and aluminum cover.read more -
![Small Electric Motors]()
Small Electric MotorsThe equipment provided is a waste recovery equipment widely used for cutting copper, iron and aluminum cover.read more -
![Electric Motor Scrap]()
Electric Motor ScrapWe provide customers with solutions and expertise from single equipment to complete production line, including overall project planning, installation and debugging, operation training, etc.read more -
![Remove Copper Winding Motor Core Scrap]()
Remove Copper Winding Motor Core ScrapFor single stator processing specifications (e.g., washing machine motor stator, etc.), separate the copper windings from the stack. Scope of application: stator inner diameter 40-60mm, stator outer diameter > 100mm, silicon steel thickness <50mmread more
The system is used to tear large used lithium batteries or some modules into small pieces for subsequent equipment to continue processing. This machine shreds old batteries into smaller pieces, making them easier to transport.
Common Technologies for Waste Lithium Battery Recycling Machines
The most common techniques for recycling lithium-ion batteries are hydrometallurgy and pyrometallurgy. Hydrometallurgical processes begin by shredding batteries into a powder called black mass. The black mass is then leached with acid. Metals like co- balt, lithium, and nickel are separated out from the resulting liquid and converted into raw materials for batteries. Pyrometallurgical processes burn batteries in a furnace to produce a slag containing lithium, which isn't usually recovered, and an alloy of other metals, like cobalt, copper, and nickel. Those metals are then separated and converted into chemicals for battery production.
Some processes shred the cells; sift out the plastic, copper, and aluminum that were in the cell body and current-collector foils; and use heat to drive off the organic solvents that carry electrolyte salts. These steps leave a sooty pile of granulated battery guts called black mass, containing cathode metals and the remains of the graphite anode. The black mass goes through hydrometallurgical processing, which uses strong acids and oxidizing agents to extract and separate metal salts. The salts are typically sulfates or hydroxides of nickel, manganese, and cobalt, along with lithium hydroxide or lithium carbonate.
The alternative approach involves pyrometallurgy. In this process, cells are smelted in a furnace at up to 1,500 °C to burn off all the carbon-based components. The high temperature produces a mixed-metal alloy that includes cobalt, copper, and nickel, along with a slag containing manganese, aluminum, and lithium. Metals can then be recovered using hydrometallurgy. Pyrometallurgy tends to be cheaper than shredding and can tackle pretty much any kind of battery design or chemistry. But the heat also drives off lithium and reduces its recovery rate.
Components of Waste Lithium Battery Recycling Machine
Shredder: The system is used to tear large used lithium batteries or some modules into small pieces for subsequent equipment to continue processing.
Granulator: This machine shreds old batteries into smaller pieces, making them easier to transport.
Pyrolysis system: This technique is used to remove diaphragms, electrolytes, organic materials, and other contaminants.
Separator: This machine separates various materials found in old batteries, such as copper.
Separation system: In various process linkages, separate black powder, shell, copper-aluminum combination, etc.
Stripping system: The stripping system simultaneously separates the copper-aluminum mixture, the black powder, and the black powder on the separated copper-aluminum mixture.
The tail gas treatment system: The pyrolysis tail gas is treated to meet environmental protection standards before being discharged.
How to Recycle Lithium-Ion Batteries with a Waste Lithium Battery Recycling Machine
Lithium-ion Batteries are shredded and broken down into small pieces with a shredder and a hammer mill. The ground-up batteries are transferred to the shaker table. The table will separate mixed plastics and metals according to their weight and size. The slurry from the shaker table contains granular solids knows as "black mass". The slurry is then transferred and collected in the filter tank where it will eventually be processed by the Filter Press.
● Filter Press - Removal of the Black Mass
The Filter Press uses pressure filtration to separate the "black mass" from the lithium brine solution. The slurry is pumped into the filter press where the black mass is captured between the filter plates. The filtered water/lithium brine is transferred and pumped over to the Evaporation System.
Filter presses come in a variety of sizes ranging from 470mm to 1500mm, or 1 to 300 cubic foot capacity. The manifold and piping can be constructed using CPVC or Stainless Steel.
● Evaporation and Heated Tank System
After the slurry is processed by the Filter Press, the remaining liquid or lithium brine is transferred to the temperature-controlled evaporation system. In this process, the Evaporator will evaporate excess water and concentrate the brine to a specified level. The concentrated lithium brine is then pumped to the mixing tank.
Evaporator is ideally suited for dewatering solutions or wastewater that may have a high solids content. The evaporation system can evaporate at room temperatures with no added heat, or it can achieve evaporation rates as high as 40 GPH at the maximum temperature of 160°F. The heated tank systems are constructed with Corrosion Resistant Polyethylene, Stainless Steel, or Carbon Steel, and it is heated with electric coils, steam coils, or a gas-fired burner. The evaporation system allows you to automated evaporation with the control panel. The heated tank is outfitted with level controls, temperature probes, alarms, and other programmable logic controls.
Evaporator and Heated Tank System has also been used to dewater and concentrate NMP (N-Methyl-2-pyrrolidone), which is a common solvent when recycling lithium-ion batteries.
● Filter Press - Removal of the Lithium Carbonate
After the lithium brine solution is concentrated to the specifications you desire, it is transferred to the mixing tank. Soda ash is added to lithium brine in order to precipitate lithium carbonate (Li₂CO₃). The solution is processed by the Filter Press where the lithium carbonate is captured between the plates, and the remaining liquid is discharged. Depending on your exact chemistry, the filtrate can be returned to the heated tank system for evaporation, thus creating a closed-loop zero liquid discharge system.
Features of Waste Lithium Battery Recycling Machine
Waste lithium battery recycling machine mainly deals with lithium-ion batteries from different sources, including, end-of-life vehicle cells and small modules, cell phone Li batteries and note book Li batteries ect. The design of plant include shredding, solvent drying, air separation and density separation for the purpose of retrieving valuable material like blackmass, copper and aluminum material.
● Shredding without energy-releasing to increase working efficiency.
● Block valves are mounted on the discharge of the shredder to stop the backflow of the gas.
● Solvent materials are dried and collected by heating process, plastic material and battery separator can be collected according to requirement.
● Vibration separation and air separation are applied to remove heavy impurity material of the battery casing and release black mass for recovery.
● Air and gravity separation for copper and aluminum in a dry environment.
● Control system with oxygen control, temperature control, camera surveillance PLC and host computer to ensure the safety.
What Is Electric Motor Recycling Machine
The electric motor recycling machine is capable of disassembling even the toughest motors and separating any and all valuable components. We also offer compressor cutting equipment.
Built to Last and Easy to Use: Electric Motor Recycling Machines
Inside discarded electric motors are valuable copper and aluminum components. These motors are constructed with sturdy shells of steel to protect the delicate wiring and parts within.
Only rugged, specialized equipment can split those casings to recover the inner metals. Electric motor recycling equipment is capable of splitting even the toughest motors for recycling.
Our Factory
Our company has been through professional quality system certification, CE certification, SGS audit and as a member of the China national resources recycling association.
Machine main core parts, use Germany Siemens motor, France Schneider electric, USA KK pressure gauge, USA parker valve, Germany Rexroth valve, Pikes high-pressure hose. Technology and performance of our products has reached the industry leading level, and has won the trust of the customers.
Our company is a professional design and manufacture company of hydraulic machinery. We are a backbone company in manufacturing all kinds of hydraulic equipment and metal machineries in domestic.
Our products have 13 series, a total of more than one hundred varieties, including Y81 series hydraulic metal baling machine, Y82 series non-metal hydraulic baling machine, Y82 series scrap tire baling machine, Y83 series hydraulic scrap metal briquetting press, HBS series large shearing baler, Q43 series crocodile hydraulic shears, Q15 series gantry plate shears, Y32 series four-column hydraulic press, EPM series automatic waste paper baler, KSB series waste shredder and so on.
Our products have been exported to more than 40 countries, such as Russia, Australia, USA, UK, Germany, Ukraine, Iran, Romania, Hungary, Mexico, Brazil, Chile, Canada, Spain, Colombia, etc. We have agents in the USA, Australia, Singapore, Kuwait, Russia.
Consecutive sales increasement of 10 years.
FAQ
Q: What is waste lithium battery recycling machine?
Q: How does waste lithium battery recycling machine work?
Q: Why is it important to use a waste lithium battery recycling machine?
Q: Is it profitable to use a waste lithium battery recycling machine?
Q: What are the main components of a waste lithium battery recycling machine?
Q: Are old lithium batteries worth anything?
Q: Can lithium be 100% recycled?
Q: What is the process temperature of the waste lithium battery recycling machine?
Q: What are the common methods used for separating materials in lithium battery recycling machines?
Q: How does the filter press of the waste lithium battery recycling machine work?
Q: What are the dimensions of the filter press for the waste lithium battery recycling machine?
Q: What is the function of the evaporation and heating tank system of the waste lithium battery recycling machine?
Q: What is the temperature of the evaporation system of the waste lithium battery recycling machine?
Q: How to remove lithium carbonate from waste lithium battery recycling machine?
Q: What is the process of recycling lithium batteries using a waste lithium battery recycling machine?
Q: What percentage of lithium batteries can be recycled?
Q: What will happen to the batteries after recycling by the waste lithium battery recycling machine?
Q: What is electric motor recycling machine?
Q: Is the electric motor recycling machine durable?
Q: How does the stripping system of the waste lithium battery recycling machine work?
We're well-known as one of the leading waste baler manufacturers and suppliers in China. If you're going to buy high quality waste baler made in China, welcome to get more information from our factory.